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5-Axis CNC Wire-cut EDM
- Submerge type 5-axis CNC controller with TURBO motion control technology.
- Machining of Poly – Crystalline Diamond.
- Auto wire threading facility available.
- Multistage water filtration facility available.
Make: Electronica Model: Enova 2S
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UTM
- State-of-the-art 50 kN tensile-compression-fatigue-creep testing unit along with non-contact video extensometer.
- Specimen tensile testing at 1200 oC.
- Low cycle creep fatigue tests under strain.
Make: Zwick Roell Model: Kappa 100 SS-CF
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CT Scan System
- 450 kV CT system with large scanning area.
- Dual detectors for bigger objects and instant 2D and 3D imaging systems.
- Software for CT acquisition, reconstruction, metrological analysis, co-ordinate measurement, wall thickness measurement etc.
Make: GE Technologies Model: Phoenix V/tome/x c
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Hybrid Additive Manufacturing
- 5-axes CNC machine tool with subtractive machining & direct laser deposition based additive system.
- MasterCAM Mill 3D professional software .
- Capability of building mid to large 3D parts by using metal powders in controlled atmosphere.
- Equipped with an Ytterbium Fiber laser of 2 kW.
Make: Optomec Model: LENS 860 Hybrid Machine
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CNC Machining Centre
- Industry 4.0 enabled with accuracy up to < 6 µm.
- Optimized ergonomics and design.
- Larger machining compartment.
- Improved cooling in all drives and guides.
- Direct path measuring system in all five axes.
Make: DMG MORI Model: DMU 50
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CNC Turning Centre
- Servo motor controlled 2 axis CNC Turning centre of SIEMENS 828 D controller.
- High precise in positioning and repeatability.
- Electric spindle with high torque.
- High spindle rotational speed.
- Equipped with CAD-CAM (CADEM) software for autocode generation.
Make: Ace Designers Model: LT 20 XL
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CNC Trainer Lathe
- This 2 axis CNC Lathe is for Semiproduction purpose.
- High precise in positioning and repeatability.
- CNC controller: FANUC Oi Mate-TF.
- Equipped with CAD-CAM (BoB CAD & CAM) software for autocode generation.
Make: HYTECH Model: HPL 100
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CNC Mill Trainer
- Servo motor controlled semiproduction type 3 axis CNC Mill.
- High precise in positioning and repeatability.
- CNC controller: FANUC Oi Mate-MF.
- Equipped with CAD-CAM (BoB CAD & CAM) software for autocode generation.
Make: HYTECH Model: SPM 250
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Robotic MIG
- Current, voltage and force sencors for process monitoring.
- High precise in positioning and repeatability.
- Flow level, flow rate and pressure sensors for health monitoring.
- Capability of welding similar and dissimilar materials.
Make: KUKA AND FRONIUS Model: KUKA: KR 14 R1420, FRONIUS: TPS 500i CMT
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Robotic TIG
- Current and voltage sensors for process monitoring.
- High precise in positioning and repeatability.
- Flow level, flow rate and pressure sensors for health monitoring.
- Capability of welding similar and dissimilar material.
Make: KUKA AND FRONIUS Model: KUKA: KR 14 R1420, FRONIUS: Magicwave 5000
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3-Axis Job Positioner
- Payload: 250 Kg, Tool radius: 500 mm to 1000 mm, Distance between face plates: 1600 mm 3000 mm.
- Stationed in front of MIG and TIG robots for handling the jobs.
Make: KUKA Model: KP3 V2H 250
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Robotic Spot Welding
- Current, voltage and force sencors fo process monitoring.
- High precise in positioning and repeatability.
- Capability of welding similar and dissimilar materials.
- Real time monitoring and control of spot welding.
Make: KUKA AND NASH AUTOMATION Model: KUKA: KR 210 R2700 Ex. NASH AUTOMATION: IMF 1000A
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Robotic Laser Welding and Cladding
- Current, voltage and force sensors for process monitoring.
- High precise in positioning and repeatability.
- Capability of welding similar and dissimilar materials.
- 6 kW fiber laser with infrared and optical cameras for process monitoring.
- Mounted with cladding head.
Make: KUKA AND IPG Model: KR 30 R2033, YLS 6000 K
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CNC Simulator
- This simulator is one of the CNC training kit, where students can get the visual experience of the created programme
- This can be switchable from Lathe to Mill and vice versa
- This is very much easy to carry
- Equipped with NC guide (FANUC simulator) software
Make: FANUC Model: CNC Simulator
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Computer Integrated Manufacturing Facility
- CNC Milling and CNC Turning units.
- Inspection / quality control – vision control system.
- Vibration, temperature and proximity for sensing manufacturing data.
- Data storage, retrieval, manipulation and presentation by using IoT gateway.
Make: MTAB
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5 MP Blue light Scanner
- Blue LED technology scans many surface types.
- 5 million points per scan.
- 5 interchangeable lenses.
- Fast scanning, high accuracy and portable.
- Rotary table for automatic scanning.
Make: Zeiss
Model: Zeiss Comet 5M
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Sample Cutting Machine
- Automatic cut-off machine with intelligent feed control.
- Variable spindle speed and automatic feed.
- Automatic cleaning facility.
- Can cut very hard materials.
Make: Struers
Model: Discotom
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Hot Mounting Press
- Electro-hydraulic hot mounting press.
- Fast heating available.
- Automatic detection of cylinder dimension.
- Automatic dosing system for faster filling.
Make: Struers
Model: Citopress 15
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Grinding & Polishing Machine
- Semi-automatic grinding and polishing machine with stable sample preparation facility.
- Automatic water ON/OFF system.
- Easy drying and cleaning facility.
Make: Struers
Model: LaboPal 30
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Electrochemical Station
- The system can be utilized for electrochemical corrosion, battery testing, fuel cell testing, and physical electrochemistry.
- Other studies such as critical pitting temperature, electrochemical noise, direct current corrosion etc.
- A wide range of current ranging from 10 nA to 1 A with a minimum current resolution of 3.3. fA.
Make: Gamry
Model: 1010E
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Stereozoom Microscope
- Appochromatically corrected optics.
- Touch screen controls for magnification and resolution, depth of field and object field.
Make: Carl Zeiss
Model: Discovery V20
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Metallurgical Microscope
- Intelligent automation.
- Imaging contrast technique.
- Ultra-contrast 3D illumination.
- Sample re-position capacity up to 20 nm.
Make: Leica Microsystems
Model: DMi8A
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High Resolution FESEM
- Schottky emitter for high-resolution.
- Unique wide field optics.
- Real-time in-flight beam tracing.
- 5-axis fully motorized compucentric stage.
Make: Tescan
Model: Tescan MIRA 3 LMH
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Table top XRD
- 6th gen. design with factory aligned goniometer system.
- Incident beam variable slit.
- Phase identification, quantification with crystallinity percentage, crystallite size and strain etc.
Make: Rigaku
Model: MiniFlex
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Robot-assisted Micro Friction Stir Welding Machine
- Industry 4.0 enabled FSW machine assisted by a 500 Kg payload robot with a reach of 2830 mm.
- Suitable for micro-size jobs & dissimilar materials.
- 6D force sensor for monitoring forces and torque in all three directions.
Make: KUKA
Model: KR 500 R2830 MT
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Foundry Robot
KUKA industrial grade floor mounted robot with following features:
- Payload: 180 Kg , Reach: 2100 mm maximum.
- Number of controlled axes: 6.
- Pose repeatability: ± 0.05 mm.
- KR C4 controller.
- Offline simulation software
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Make: KUKA
Model: KR 180 R2100 nano F
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COMSOL Multiphysics Modeling Software
- A general purpose simulation software for modeling designs, devices, and processes in all fields of engineering, manufacturing, and scientific research.
- Comes with an “Application Builder” which can be used to develop independent domain-specific applications with customized user-interface.
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Robotic 3D Laser Scanning Structural Vibration Test Station
- Frequency range: 0-100 kHz.
- 3D laser scanning vibrometers mounted on a multi-axis industrial robot, payload= 90 Kg & controlled axes= 6 + 1 (linear track of 4 m length).
- Software for incorporating FE geometry, external sensor data, & modal analysis.
- Software for analyzing signals in time domain and principal component analysis.
Make: Polytec
Model: PSV-500-3DH
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Thermal Imager
- A touch screen with a 160° viewing angle.
- High temperature ranges up to 1500°C.
- A built-in mic for voice annotation, and report generation features.
Make: FLIR
Model: E-95
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Acoustic Holography
- Complete system for real-time noise source identification (NSI) that can be used for both stationary and non-stationary measurements.
- Consists of a hand-held array, LAN-XI data acquisition hardware, BK Connect software.
Make: B & K
Model: 9712-W-FEN
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Power Sensor
- Measures the input of effective electrical power of spindle and axle drive.
- Useful for monitoring of feeder and spindle drives, detection of broken tools, detection of tool wear etc.
- Spectra unit for process monitoring.
- A display screen for visualizing the signal.
Make: Montronix
Model: PS-200-NG
Other facilities @ CoE AMT
List of various sensors being purchased:
Speed sensors
Various types of thermocouples
Oil quality monitoring sensors:
- Flow rate
- Pressure
- Liquid level
- Turbidity
High speed camera
Piezoelectric force transducer
Other facilities being created at the centre:
Linear torsional fatigue testing centre
Ultrasonic range sensors
Image processing workstations
High end computers & servers for research on Industry 4.0
IoT hardware infrastructure
Software such as:
- 3D modelling
- Reverse engineering
- Rapid prototyping preprocessor
- Life cycle analysis
- Solidworks & CATIA
Shot peening machine
Jet cleaning system & ultrasonic bath
Acoustic array of 30 microphones